基于时域相移技术的结构光三维微纳形貌检测方法

范松如,范朦,陈冬晖,等. 基于时域相移技术的结构光三维微纳形貌检测方法[J]. 光电工程,2021,48(4):200430. doi: 10.12086/oee.2021.200430
引用本文: 范松如,范朦,陈冬晖,等. 基于时域相移技术的结构光三维微纳形貌检测方法[J]. 光电工程,2021,48(4):200430. doi: 10.12086/oee.2021.200430
Fan S R, Fan M, Chen D H, et al. Micro/Nano profile measurement by structured illumination microscopy utilizing time-domain phase-shift technique[J]. Opto-Electron Eng, 2021, 48(4): 200430. doi: 10.12086/oee.2021.200430
Citation: Fan S R, Fan M, Chen D H, et al. Micro/Nano profile measurement by structured illumination microscopy utilizing time-domain phase-shift technique[J]. Opto-Electron Eng, 2021, 48(4): 200430. doi: 10.12086/oee.2021.200430

基于时域相移技术的结构光三维微纳形貌检测方法

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Micro/Nano profile measurement by structured illumination microscopy utilizing time-domain phase-shift technique

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  • 针对微纳器件三维形貌快速检测及重构中的高精度和高速度难以兼得的技术难题,本文提出一种基于时域相移技术的结构光检测方法,通过空间光调制器对测量光进行调制,结合时域相移技术实现微纳器件三维形貌检测和重构。相比传统的结构光检测方法,本技术在样片轴向扫描的同时,利用空间光调制器进行相移测量,保证测量精度的同时提高测量的效率。通过对测量数据进行分析,该方法可快速实现三维形貌检测和重构,测量精度可优于10 nm。

  • Overview: With the wide application of micro/nanostructures and the rapid development of a micro/nano technique, micro/nano measurement technologies continue to innovate to satisfy increasing needs for a micro/nano optical measurement method, which is widely used in manufacturing, material science, biology, and other fields. The existing micro/nano optical measurement approaches mainly include the laser confocal method, a white light interferometry, and a structured illumination microscopy (SIM). Aiming at the technical difficulties in the rapid detection and reconstruction of three-dimensional micro-nano devices that are difficult to achieve both high precision and high speed, this paper proposes a structured light detection method based on time-domain phase shift technology. The detection and reconstruction of three-dimensional micro-nano devices are realized combined with time-domain phase shift technology. The measurement system is composed of a light source, a digital mirror device (DMD), a microscope and a CCD sensor. The phase of space light from illumination is modulated by the DMD and the special structural light is vertically illuminated onto the micro-nano devices under testing. The reflexed rays from micro-nano devices under testing are detect by the CCD sensor. The innovation of this method is that the micro-nano devices under testing are drive by a piezo transformer (PZT), measuring rays is modulated by DMD and the height information is tested. The basic principle of SIM is to project a set of sinusoidal grating fringes generated by the DMD onto the sample. While the sample is scanned vertically, the modulation of the image keeps changing, which can be extracted by a modulation decoding algorithm. Theoretically, the peak position of the modulation curve coincides with the focus position and the exact peak position can be obtained by Gaussian curve fitting. Afterward, a 3D shape of the object can be restored by acquiring the exact focus position of each pixel. Compared with the traditional structured light detection method, this technology uses the spatial light modulator to measure the phase shift while the sample is scanned axially, so as to ensure the measurement accuracy and improve the measurement efficiency. By analyzing the measurement data, this method can quickly realize three-dimensional shape detection and reconstruction, and the measurement accuracy can be better than 10 nm. After all, this method can enable a simpler measurement system, faster measurement speed, and better adaptability, because only one fringe pattern is projected at each scanning step and a Fourier transform method based on local analysis is applied to extract the modulation curve. To verify the performance of the proposed method, simulations and experiments have been carried out.

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  • 图 1  基于时域相移技术测量系统图

    Figure 1.  Diagram of the measuring principle based on time-domain phase shift technology

    图 2  单像素点纵向光强图

    Figure 2.  Portrait light intensity distribution of a single pixel

    图 3  光强信息频谱图

    Figure 3.  Spectrum of light intensity

    图 4  实验系统

    Figure 4.  Measurement system

    图 5  CCD采集部分实验图

    Figure 5.  Measurement photos obtained by the CCD sensor

    图 7  实验测量结果

    Figure 7.  Measurement results

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出版历程
收稿日期:  2020-11-18
修回日期:  2021-01-09
刊出日期:  2021-04-15

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